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HomeProductsMalleable Iron Pipe FittingsElectrophoresis Pipe FittingsMalleable Iron Pipe Fittings Electrophoretic Coating Core
Malleable Iron Pipe Fittings Electrophoretic Coating Core
Malleable Iron Pipe Fittings Electrophoretic Coating Core
Malleable Iron Pipe Fittings Electrophoretic Coating Core
Malleable Iron Pipe Fittings Electrophoretic Coating Core

Malleable Iron Pipe Fittings Electrophoretic Coating Core

The malleable iron electrophoretic coating core is an innovative diameter variable component that integrates traditional casting technology with modern surface treatment. Using high-strength malleable iron as the base material, it achieves excellent corrosion resistance and precise diameter variable function through advanced electrophoretic coating technology, making it an ideal upgrade solution for ordinary galvanized pipe fittings.

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Product Description

Core Technology


Triple Protection System


Base Material Advantages: High-strength malleable cast iron, excellent pressure resistance


Electrophoretic Coating: Epoxy resin electrophoretic layer, uniform thickness without dead angles


Outer Sealing: Transparent protective topcoat, UV resistant and aging resistant


Precision Diameter Variable Design


Optimized conical transition curve using mathematical models


Inner wall machining ensures smooth flow channels


Thread accuracy reaches 6g/6H grade, reliable sealing


Product Advantages


Performance Breakthrough


Salt spray resistance ≥500 hours, far exceeding hot-dip galvanized parts


Working pressure reaches 3.2MPa, 40% higher than industry standards


Coating adhesion reaches Grade 1 (cross-cut test)


Applicable Temperature Temperature Range: -30℃~120℃


Environmental Features


Electrophoresis process results in zero heavy metal pollution.


Coating is free of chromates and other harmful substances.


100% recycling of production wastewater.


Specifications: Material: KT30-6 malleable cast iron


Coating: Black/gray epoxy electrophoresis


Diameter Range: 1/2"×3/8" to 2"×1"


Pressure Rating: PN25


Applications: Building water supply and drainage: Main pipe to branch pipe diameter reduction connection


Fire protection piping: Meets the corrosion resistance requirements of fire protection systems


HVAC systems: Suitable for hot water circulation systems


Industrial piping networks: An upgraded option to replace traditional galvanized pipe fittings


Construction Guide 


 ① Check thread integrity and remove impurities before installation.


② When using pipe wrenches or chain clamps, add a protective shim to prevent coating damage.


③ It is recommended to use PTFE raw material tape, wrapped in the same direction as the threads.


④ Control the tightening torque within the standard range to prevent coating cracking.


Quality Verification


Substrate chemical composition analysis (tested per batch)


Coating thickness measurement (20-25μm uniform layer)


240-hour acidic salt spray test (pH 3.5)


2500-cycle pressure test with no leakage





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